BTW, That Sheet Metal Dude is something else himself, skilled enough to teach others, can work properly with self-imposed contraints, care about safety and is humble enough to be wiling to learn from others, a true craftman worthy of respect.
BTW, That Sheet Metal Dude is something else himself, skilled enough to teach others, can work properly with self-imposed contraints, care about safety and is humble enough to be wiling to learn from others, a true craftman worthy of respect.
I decided against blind rivets, because they leave ugly looking and sharp backsides, which can also interfer with the contents of the box. However, they would be an easy solution to make the corners more rigid and prevent any movement from the short sides.
Unfortunately, I can't weld or solder, so that's not an option. It would be the by far best solution. I wanna learn it one day, though.
Yes, Ken is a really great dude. He's the reason I gave this a shot in the first place. :-)
Using a copper wire or a similarly malleable material, pass it through a drilled hole, hammer it on one end until flat, then do the same on the other side.
It does the same job of a rivet but it's flatter and look nicer on both sides, it's of course weaker but still strong enough for small objects.
It's sometimes used to reduce risk of deformities due to heat in hand-crafted jewelry and to reduce costs of small tools.